Manufacturing feasibility and optimization is the key for any new product development and SAPL has a dedicated team of engineers and necessary tools and expertise to optimize Product design upfront.
Our co-engineering works with customer in tandem at the product design stage to optimize part design from cost and quality point of view.
We not only produce tool help our customers by improving part design being parts of their R&D.
We Focus on :
Improving strength
Reduction in wall thickness
Reduction in weight
Reducing operations viz., machining
Reducing potential defects
Improving die life
Reducing die maintenance
Tool is heart of die casting process. A good tool deisgn ensures high quality parts, cost effevtive process and long tool life.
In house tool manufacturing and design engienering department helps immensely to ensure quality process and quality parts are achieved.
At SAPL we have in house CAD, CAM systems and engineers, we develop tool design ground up and then optimize tool manufacturing, everything in house.
Our customers benefit from this as we support our customers part research and development through our facility and lab.
The flow simulation of the die casting process pre-empts the various product defects viz., flow defects, surface defects, porosity, shrinkage, etc.
It also ensures a sound casting, defects free, leak proof, failure free etc., depending on the specific product need. This optimization is not a choice or chance at our development process but rather a standard methodology in the line of upfront tool design. Many of the complex products are iterated several times over and over before the tool development, and continued even after SOP for any improvements even if it is marginal.
